Cow-to-Cup Tour: Chobani Tour

Ellie Wilson, MS, RDN  Senior Nutritionist   We arrive at the Chobani plant, and find trucks busily rolling in and out, the sun glancing off shining clean silver milk silos. The first thing I learned – the facility was originally a cheese plant, built in 1920. Sustainably re-purposed for Greek yogurt production, the current plant has grown to three different sections, restoring and expanding jobs in this small upstate New York community. Our tour guides are Darrell Williams, Senior Quality Control Manager, and Dr. Robert Post, Senior Director, Nutrition and Regulatory Affairs.  

©Mitch Wojnarowicz Photographer Ives farm Bainbridge NY and Chobani plant tour

The name “Chobani” means shepherd in Greek. The company values are written, literally, on the wall, and evident in every creamy, yummy mouthful of Greek yogurt. We suit up in sanitary and safety gear (my favorite look, hair nets and hard hats), and follow Darrell and Robert as they share their work – crafting Greek yogurt is a relatively simple process that yields a wholesome food, but the scale of the operation separates the company from many others. They also educate us all with great energy and passion – sharing insight into how each activity and method serves the consumer and ensures a premium, delicious product.   That local milk from Terry Ives’s farm enters the plant in a secure area, where it is tested again to be sure there has been no change in quality. Once final testing is done, the milk is transferred into silos, which hold about 500,000 pounds each. Like the milk trucks, the silos are tightly temperature controlled, and routinely sanitized. The operation is also inspected by multiple agencies to ensure food safety comes first.   Darrel2We tour plant process from beginning to end – everything is shining clean, every area focused on a specific task. Milk moves from the silo into processing, where it is separated (cream and milk), pasteurized, homogenized and then moved into yogurt making. Once it is brought to a specific temperature, the yogurt culture is added- five live active cultures, and three strains of probiotics. It takes 3 cups of milk to make 1 cup of Greek yogurt –  as the cultures do their work, the proteins are concentrated and the water and whey start to separate. Sustainability at work again, the whey is returned to farmers for agricultural and feeding purposes. Nothing goes to waste – land, water and community are carefully considered.   Boxing upChobani also works hard to ensure their fruit ingredients are premium – the typical combination of a fruit jam in a tangy base is part of what has grown Greek yogurt popularity – Americans want more wholesome foods with a lot of flavor, and Chobani delivers on both counts. Plain Greek yogurt is tangy and lends itself to many savory recipes, as an ingredient in sauces, casseroles and soups.   Check out the savory side of Greek yogurt with these delicious tips and recipes!   Simple substitution – plain Greek yogurt is a great substitute for sour cream in dips, sauces and baked good recipes.  – Salmon with dill-yogurt sauce and creamed spinach  – with permission, author of the Greek Yogurt Kitchen

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